Tuesday, March 01, 2011

I lied...




Couple pictures for Devin. Nothing exciting, really, just random shots of things starting to come together on the front triangle.

For those who are curious, the marks are the locations of the butts in the downtube. Gotta measure them every time - and I mark them on the outside to make sure I know where I want to miter each end.

Monday, February 28, 2011

Going, going...

Clothing order will be placed on Friday, folks, which means that you've got the rest of this week if you want to preorder jerseys or shorts/bibs. Yes, they'll still be available after Friday, but the price will increase substantially. You've been warned!

Sunday, February 27, 2011

Blog slacking: to continue

As some of you know, Sarah is a hotshot scientist. Most of my friends are, unfortunately, so I'm usually the least intelligent person on any given group ride.

Long story short, she is attending a conference in Keystone this week and I will be going up to visit and hang out every other day or so, so it will be a light work week, probably. Expect slow responses to emails and phone calls.

Also, blog activity should pick up a bit next week when I have more time on my hands. For now, I'm concentrating on getting actual building done, rather than blogging about it. If you're bored, I'm sure there's tons of pictures of impractical, beautiful bikes from NAHBS out there to pore over!

Wednesday, February 23, 2011

Eszter wins 24 HOP

Yes, the race season has officially started - and Eszter (along with some fella I don't know) started it right by winning the 24 Hours of Old Pueblo. Nice work, E!

Tuesday, February 22, 2011

Barry's frame, and learning a lesson

Here's Barry's frame, in all it's glory. Such as it is. Probably more glorious to ride than look at - at least I hope so.

In any case, for those of you who have no lives and look at the waitlist every day, you'll note that Barry's frame has been back from the powdercoater and sitting in my shop (sobbing quietly to itself) for more than 2 weeks.

This is because Fox is popular, and I wasn't on the ball, basically. Fox has been running ~2 weeks out on getting small fork orders out forever, so my modus operandi has been to order the fork when the bike is ready to go to the powdercoater - everything shows up around the same time, I ship it out, all is well.

But Fox is running WAY further behind than that right now, apparently, and that system isn't working out for Barry (or several other folks) who are waiting on Fox forks.

As such, if you want a Fox fork, PLEASE let me know in advance (as far in advance as you can) and I will bill you and order the fork. If it has to sit in the shop for a few months, fine. Better than this endless waiting!

Sunday, February 20, 2011

Dr. Seuss meets Fatbike


I have built a lot of fatbike forks over the years, but only a few like this (Peter's). 100mm axle spacing and 120+mm tire spacing always looks bizarre to me. But what it looks like matters less than what it does, obviously, and this will fit the wheel and tire it needs to.

Peter also notably needed a _350mm_ steerer tube. Yes, that's 14". Good lord. Hopefully he'll send a picture when it's on the bike and built up - those handlebars must be up in the sky!

Friday, February 18, 2011

Friday Photo: Mike's Fatbike



Not much to say about this one, she clears big tires and is built to roll through (or preferably on top of) the snow. Super short head and seat tubes were Mike's preference to allow more standover, hence the giant stack of spacers. Might be time to make him a super-riser stem...

Thursday, February 17, 2011

Quick clothing update

Just FYI, we are doing both bibs AND shorts now on the 2011 Waltworks clothing. So if you'd prefer shorts (the default is bibs) please include a note in your paypal payment. Cost is identical either way, and so are the graphics.

Also, for those who are curious, here's a picture of the chamois, and a description courtesy of Jeff:
Jerseys and bibs are Alchemist. Hard to match every chamois to every butt; however, we tried a number of different chamois, and this one rose to the top. Pic attached. Variable density padding and lightweight, but very supple. A couple of us rode this chamois through the Breck Epic (6 day MTB marathon stage race). We wouldn't have chosen anything different. Our rear-ends were happy.
You are correct that the jersey is full-zip and race-cut.

Wednesday, February 16, 2011

Quick picture for Greg


Fire engine red, sliders, beefy as all get out, ready to rock. Well, almost. Wheels and such would be helpful, of course.

Monday, February 14, 2011

The Jersey/Bib Preorder

Preorders are over, folks. Jerseys are still available ($60), however (sorry, no more shorts or bibs, that was a one-time deal):






Size



Sunday, February 13, 2011

Big 'uns

No, I'm not talking about Al's favorite magazine. I'm talking about bikes for very large humans.

In this case, David, who needs a 22.5" seat tube. Those are some long legs. He's nowhere near my record, though - I once did a bike for a fellow who is 7' tall and almost 400 pounds. THAT was huge.

In any case, a couple of pictures for a lazy Sunday (well, not that lazy, I did finish up the frame - Sarah is deep in thesis mode and my weekends are more and more like weekdays lately). And a new setting! The back deck, somewhat damaged by Pele's furious anger and great vengeance directed at the UPS guy. Someday I will get around to fixing that railing.

Friday, February 11, 2011

Samples are here!


Very cool! Many thanks to the fine folks at Alchemist for the hard work getting the ball rolling (word to the wise, they are selling their cool wool jerseys for 40% off today).

Pricing is going to be around $55 for the jersey alone, or around $100 for the jersey/bibs combo. A portion (I'm thinking 10%) of that will go to IMBA. I'll announce some final pricing and put up a preorder page when I have everything nailed down.

Wednesday, February 09, 2011

Time to nut up or shut up - 5pm tonight

If you show up and talk to me at the meeting, I'll give you 10% off any Waltworks product you want. Of course, hopefully we have such a huge crowd that you'll have a hard time even finding me!

Seriously, folks. Time to spend one evening making your voice heard to help get access for mountain bikes for decades. Or lose access forever.

Stolen directly from the BMA website (better formatting/active links if you go there instead of reading below):

The time has come to show Boulder that mountain bikers are not a special interest, we are the very fabric of this community.

Take Action



1) Show up on Wednesday 2/9 at City Council chambers 1777 Broadway (intersection w/ Canyon) at 5PM.

2) Bring a friend. Bring lots of friends.

3) Sign our petition. Click here

4) Email the Open Space Board of Trustees, keep the message positive, and tell them, "I support BMA's modest proposal." Click here

5) Join the BMA Guerrilla Army to get mountain bikers off their asses and to this meeting. Click here



Um, what are you talking about?



On Tuesday, February 1st at 9:26 pm, Boulder's Open Space and Mountain Parks (OSMP) Department recommended the continuation of a total ban on mountain bikes in the West Trail Study Area (the open space between Mount Sanitas and Eldorado Springs Dr). To justify this decision they cited "irreconcilable visitor conflict" and said new shared-use trails were " not a reasonable option from either an environmental or a cost perspective."

To see BMA's retort and our modest proposal, click

here. We are confident that modest bike access in the West TSA can be successful if we focus on solutions rather than exclusion.



What do I do at this meeting?



Show up. Sign up to speak. Don't repeat what others have said before you. It's enough to just get up there and say your name, your address, and "I support BMA's modest proposal." But feel free to say more if you'd like to. Your comments will dispel the myth that all mountain bikers are 20-something, meat-headed, adrenaline fueled, selfish people with no concern for families, our community, or our environment.



Above all else, keep it positive!



BMA's advocacy team will be there with green BMA t-shirts on. Ask them questions when you show up.



Some points to consider

* Know that the Open Space Board of Trustees (OSBT) is not the same as open space staff. Staff opposed bike access, but OSBT has not made ANY decision yet regarding bikes in the WTSA. They are unpaid appointees and deserve our respect.
* If you are angry, please show up, but do not speak. We MUST continue to put forward constructive, pragmatic solutions if we are to succeed.
* Get there early if you want a seat. OSMP staff will be downstairs defending their recommendations. Don't bother talking to them, they have made their position crystal clear, and there won't be any change. Walk by, go upstairs and get your seat. There will be overflow seating with streaming video downstairs and some of us will be milling around outside the building.
* There will be people in the room who hate bikes and will be looking for debate and/or confrontation. Take the high road and do not engage!

IMPORTANT DATES: Mark them on your calendar!


Open Space Board of Trustees Meeting: Wed, Feb 9
City Council Hearing on West TSA: Tue,Mar 15

Tuesday, February 08, 2011

Followup: Mountain Biking in Los Alamos

I got a few comments and emails about this, thus this post.

Los Alamos is about 45 minutes north of Santa Fe, so you can drop the ol' ball and chain off at the galleries and drive up (of course, there's also lots of great riding in Santa Fe). It's also close to Taos if you're there for some (probably the same) reason.

Los Alamos has a mountain bike club, the Tuffriders, who do regular weekly rides from Spring-Fall for all ability levels. They tend to stick to their tried and true favorites, and they ride after work, so it's a great way to see the in-town trails, but not so useful for seeing the higher elevation/longer rides.

Trail maintenance is done by the awesome Craig Martin (a fixture of the trails for decades and now the county's pro trail guru) and a mix of paid county employees and volunteers. Craig has a trail conditions blog here. Yes, you can email him and ask him to remove a downed tree - and he will go do it, usually within a day or two!

My favorite rides, listed in no particular order:
-Quemazon to Pipeline to Guaje Ridge to Cabra to Perimeter - probably about 30 miles, basically all singletrack, lots of elevation gain/loss. Get a local to show you where to go!
-Town trails/Perimeter loops. Many combinations possible. Not too much elevation gain, these trails wind through town on the sides of the canyons and finger mesas.
-Nail Trail/Pajarito Canyon. Short but sweet. A nasty climb is rewarded with a rad singletrack in a beautiful canyon. There is great rock climbing (at the Dungeon) here too.
-Cochiti Mesa/Graduation flats loops. A bit of a haul from town if you're riding (though I used to do it quite often) but only 15 minutes in a car. Great network of singletrack, with everything from buff and fast to super techy. Aspens to desert.
-Downhilling at Pajarito Mountain. When I was there, there was only really one trail, but it was darn fun. Now there are a TON, and a chairlift running (we would just ride up back when men were men!) Get your pads on!

Unfortunately, I have not been in Los Alamos in quite a while, and businesses tend to crash and burn frequently there. As far as I know, there is NO BIKE SHOP, and there may or may not be a place to get a beer after your ride. The Trinity Beverage Company used to have some beer, but I'm not sure it still exists. Food options are mediocre except for (if it's open) the best greasy green chile stand ever - Chile Works. Many an hour did I waste their scarfing my favorite veggie green cheese burritos...

Monday, February 07, 2011

Pictures and a few words for Aaron

For those not in the know, I grew up in Los Alamos, New Mexico. It's a very small town full of geeks, basically, and mostly is famous for being the birthplace of the atomic bomb (I am not as proud of this as some Los Alamosians, but that's neither here nor there).



When I was growing up, I spent plenty of time hiking around and shooting at my friends with bb guns (paintball is for sissies) but sadly, I did not ride bikes. In fact, it wasn't until I was in graduate school and visiting my parents that I realized what I'd been missing out on all those years - Los Alamos county probably has just about as high a concentration of singletrack trails as Crested Butte. It's insane.

In any case, I don't make it down there very often anymore, but I miss my favorite rides - linking Quemazon into Guaje Ridge, then riding the Arizona firebreak or the Bridges trails back to close the loop, epics up to Cochiti Mesa... the list goes on and on.

So I was pretty excited when I got a chance to build a bike for Aaron, because he lives in Los Alamos (in fact, we went to high school together, though we apparently never knew each other). So while I don't get to ride those great trails, something I made will.

This sucker is what I'd describe as new-wave XC. Fairly "normal" angles, short chainstays, 29" wheels, 100mm of travel, and lots of stuff for component flexibility. Aaron is going to run through axles both front and rear (yes, the sliders are available with that option), a tapered steerer Reba, and a Hammerschmidt crank. Will it be light? Not particularly. But it should be stiff, fast, and fun.

Oh, and yes, I am running out of new places to take pictures of frames. That last one is in front of my refrigerator, which is a pretty pathetic and non-inspiring spot. What can I say? It's dark and cold outside, and everyone has already seen the shop a thousand times.

Edit: if you don't believe me, check out the trail map here. Yes, there's probably almost as much mountain bike terrain as paved road. Awesome.

Edit 2: Aaron referred me to this awesome map of the downhill trails at the Pajarito ski area (5 miles from town). I actually helped build some of the early stuff there by chaining a truck tire to my dirtbike and dragging it through the woods...ah, New Mexico!

Saturday, February 05, 2011

Bikes in the West TSA - BMA wants you to take action

I will begin by saying that I am not entirely sure that this fight is A) winnable or B) worth the effort (for those outside of Boulder, the trails in area in question are largely on a very steep/rocky hillside backed against the Flatirons, and IMO there's not great bike trail potential).

But that said, I have already attended several meetings about this subject and even if the conclusion is a foregone one, there are numerous other areas where bike access is being considered in the near future. A good solid push on the West TSA will have benefits down the road.

That said, please click here to see the BMA "take action" page and learn how you can help. Mountain bikes have had great success in getting new riding opportunities in Boulder county in the last decade, in no small part due to the efforts of a few dedicated souls (as Mike B always says "the world is run by the people who show up"). Join in and help make things even better for the future.

For those who are new in town, a quick recap of where things stood when I arrived in 1999:
-Heil Valley ranch was not yet public land. Now: 14 miles of fun, technical singletrack with a connection north all the way to Lyons (ie, you can ride Hall ranch with only a short stretch of pavement).
-The Marshall Mesa area trails consisted of about half a mile of singletrack linked to a 3 mile dirt road next to a canal. Now: Almost 30 miles of trails, including lots of awesome singletrack like Doudy Draw, Marshall Valley, Coal Seam, Cowdry Draw and Springbrook. Heck, you can ride singletrack to Costco in Superior if you want to!
-West Magnolia and the Dot trails were in their infancy, and in great danger of being shut down by the USFS (since nobody had bothered to get permission to build them). Now: BMA maintains and patrols these legal, official trails.
-Hall Ranch's Antelope trail didn't exist.
-The Benjamin property was not yet public land. Now: A new 4 mile loop and connector to 4mile canyon for Betasso.
-Mud Lake trails did not exist. Now: A really nice network of singletrack in a beautiful setting for beginners, and a nice end to a longer ride for those who want to hit stuff at higher elevation.
-Connector trail from the high parking lot at Walker did not exist.
-Little Raven and South St. Vrain trails were closed to bikes and in disrepair. Now: Repaired and made sustainable by BMA work, these awesome alpine trails are open to bikes.
-Valmont park was a giant empty lot fenced with rusty barbed wire and filled with weeds and garbage. Now: It's becoming (soon) a bike park.

The bottom line is that if you ride a mountain bike in Boulder, you have the BMA to thank for the majority of the trails you ride.

And while you're at it, even if you can't make the meetings, take a minute to check out some of their greatest hits, and maybe join BMA.

Friday, February 04, 2011

Photo friday



Thanks to Matt for the pictures. Rigid-specific (a tougher man than me!) singlespeed, nice short chainstays (though apparently he prefers to run the sliders most of the way back) and clearance for biggish tires. And I'm jealous of the lack of snow on the ground, of course.

Thursday, February 03, 2011

Airborne responds!

I am loathe to provide people with free advertising, but to be fair, I started this when I ranted about an article in Dirt Rag.

Rick Vosper of Airborne took exception to my comments, and asked if he could write a rebuttal. Ever chivalrous, I agreed. So here you go. The piece has been left as written by Rick.

Hi Walt (& readers), Rick Vosper here, director of Airborne Bikes. Thanks for your interest in our little company.
Some background: the current incarnation of Airborne has no relation to the previous titanium vendor except the name. Our frames are all 6000 series Al that perform well against other quality production builders in terms of weight, appearance, stiffness, and strength (we know this because we test ‘em).
I agree that Dirt Rag’s use of the phrase “undercutting” is unfortunate, because we’re about value, not price. And that difference is critical. Our goal as a brand is to offer best performance per dollar, not cheapest bike per category. It’s an important difference, I think. For sure we don’t make one-of-a-kind hand-crafted works of art like Waltworks does, and we don’t expect to sell Airborne bikes to your customers, with two important exceptions:
First, we want to be the bike that customers like yours—guys who’ve been riding for years and really know their stuff—would recommend to a friend or family member who is interested in getting into the sport and understands that discount bikes tend to fall apart if subjected to the rigors of real offroad or CX abuse.
Second, we want to be the brand people like your customers go to when they’re interested in an entry-level bike to add to their own quiver. Maybe it’s a gravity guy who wants to try ‘cross because it looks like fun, or an XC rider who just wants to mess around on a pump track with a dirt jumper. Point is, these folks already own state-of-the-craft bikes and want equipment that will work well for its intended purpose…without investing thousands of dollars up front right away. If they try the discipline on an Airborne and like it, heck, they’ll be buying a Waltworks or other fine handbuilt bike soon enough. And we’re OK with that.
Which brings us to benchmarking. We start by looking at a category (a hardtail 29er, for instance) and finding the existing model or models (we usually end up with 3 or 4) that we’d recommend to the friend or family member referenced above. (In the case of the 29er, we chose Fisher/Trek’s excellent X-Callibur, a bike we’ve admired for years). Then we set out to make a bike with comparable performance at the best value we can. Typically it ends up between 20-30% less than the comparable Trek, Scott, GT, or whatever.
Do we succeed? Well, yes, we hit the value premium we’re aiming for. Do the bikes really compete with the benchmarks? Spec-for-spec, yes (our new website will be up later this month and you can see for yourself, including the feature-by-feature comparisons). Do Airbornes ride as well as the benchmarks? That’s for riders (and magazine editors, like the folks at Dirt Rag) to decide. But as for us, we’re betting the company on it.

Wednesday, February 02, 2011

Crazy!

So apparently last night Boulder had it's lowest recorded temperature (edit, for Feb 2nd, I misread the DC article) Minus 17 as of 6am this morning.

Ok, so it was cold.

Here's the nutty thing - as of last Thursday/Friday, it was 68 degrees (edit: I thought this was a record, it is not)

It's weather whiplash out here!

Greg's Frame, featuring all kinds of moderately boring stuff

This is going to be a bit discombobulated, because I'm leaving for the track in about 10 minutes and I'm going to try to write this entire blog post in that time. Proofreading is for sissies anyway.



You all remember Greg. The big dude who breaks things. I posted about his fork just a few days ago. While the fork featured a lot of new (if not perhaps earth-shattering) features, the frame is, like Dean's, pretty boring (hah! Got in another dig at Dean!)

It's a 29er, it's a singlespeed, and it's got fairly conventional angles and geometry numbers (though the chainstays are on the short side and the head tube is on the long side).

But the kicker is this - the frame is insanely beefy. To whit:
-Supertherm toptube and downtube (32 and 38mm diameters, respectively)
-Beefy Deda s-bend chainstays
-Super burly (heh) 19mm seatstays that I got when Burley Designs stopped making bikes.

For those who don't know, Supertherm is just True Temper's brand name for their OX platinum tubing, drawn thicker for BMX/cargo/stupid bike use. Where most OX platinum tubes have wall thicknesses (at the thick sections) of .7 or .8mm, Supertherm is 1.0 at the thick sections and .7mm in the middle/thin portions - meaning that it's lighter than straightgauge (which is typically .9mm/.035"), as well as a lot stronger.



The bottom line is that the bike is a total tank - it weighs 5.25# (or, well, it will when the sliders are actually bolted in). Then again, there are plenty of much smaller production bikes that aren't at all intended for big people to ride drops that are similar weight. So it's all relative. I'm betting it's not any heavier than Greg's old frame, actually.

Apologies for the crap photos. We had a high of something like negative 6 here yesterday and my motivation to go pose the bike in the snow was pretty darn limited.

Tuesday, February 01, 2011

Whoa.


Rad.

This addresses pretty much every niggling criticism I had of the Black Cat dropouts (ie, stainless, 2 clamp bolts, no hoods, etc) back a few months ago. And no, for what it's worth, I did not talk to the Paragon guys about them. This is totally new to me. Who wants to volunteer to try 'em out?

Monday, January 31, 2011

Greg's fork, featuring all kinds of neat new stuff

Greg is a big fella, and he wants to ride his rigid bike aggressively (more about the silly-overbuilt frame tomorrow), and as such, he needs a pretty burly fork.

Now, in the past, I've had a bit of a conundrum in this kind of situation. I could use a butted blade similar to those I use for smaller riders (ie, 28.6mm diameter, 1.2mm/.7mm/.9mm double butted) but the .7mm center section scares me for big guys. Or I could use straightgauge .049" 4130, but that's godawful heavy.


I finally got some blades that are perfect for bigger and/or abusive riders in, which is pretty nice. They are 1.3mm/.85mm single butted - so they're not as light as a double butted blade, but they're not so thin below the crown that I'd worry about putting a bigger rider onboard. Greg's fork will be plenty strong enough for anything he wants to do, and it's 1070g with an 8" steerer, so not stupidly heavy.

Oh, and I can make nice long (500mm) forks with these blades without resorting to any silly trickery, because I made sure to get them extra-long just for that reason.

So that's interesting thing #1.

Second up is that I'm switching over to using the Paragon hooded dropouts for bigger fork blades (ie, ones that don't taper) like this. Why?


Several reasons:
-They're made in the USA, unlike the Long Shen units (part number LE13-1: for you framebuilders out there, please note that I'm not stocking these anymore, so call Peter at Ceeway if you need them). That's a good thing.
-They are machined from solid (1018, I think) steel, rather than cast. Much nicer to weld.
-They look cool. Then again, who am I to judge?

On the downside, they're more work (gotta miter the blades to the correct angle, not just slap in the plug-in drops and then bend as needed) but that's ok, because there is one other HUGE plus, in my book:
-They work perfectly (or really close, anyway) with the awesome Paragon "Willits Style" ISO disc tab. I love those tabs for a number of reasons (spreading out the load from the brake being #1), but with the Long Shen dropouts, they simply won't work. With the Paragons, game on.

As an aside, it's supposed to get down to 20 below over the next couple of nights, so I may be doing mostly computer/indoor work until later in the week. Progress, in other words, may be a bit slow. Edit: They canceled school! Holy crap! It was 68 degrees 4 days ago!

Just a quick reminder

I got a couple of comments on a previous post saying that there aren't enough easy-to-find shots of complete frames/bikes/forks on the blog.

That's undoubtedly true, which is why you can click over to the Flikr page (it's also the second link over on the right side of the blog page). There are tons of neat photos of all aspects of my bikes, frames, forks, etc. And there's minimal wordiness (and no recipes) to distract or annoy you.

Saturday, January 29, 2011

Call your state senator... and tell them bikes are dangerous!

Trust me, it actually makes sense (and it's dangerous, as you can see from my facial expression). You can read all about it at the Bicycle Colorado website.

If you live in CO and like to ride bikes in the mountains, spend 2 minutes to send your senator an email and let them know that they should support this bill.

Friday, January 28, 2011

Email of the week.

I laughed and laughed.

Hi,

I would like to write something about Your 29er frames at www.team29er.pl - the biggest 29er site in Poland and I hope to get much more info about it, because on Your blog there are no details, not many photos etc. Could You send me photos and write about shown frames, Your passion, history...? I'm really interested in 'Fat bike for Mike' - but maybe You've got more unusual projects?


Apparently I have been doing this blog thing all wrong - who knew?

Thursday, January 27, 2011

Well, that's not going to work...



I'm not sure how John got this, but it's the biggest 29er tire I have ever seen by at least 10%. Check out the comparo - those are the same model and size, but one is 6.5mm wider and taller. Crazy.

Of course, since it won't actually fit in the fork, it's not such a good thing. Yes, that's almost a _2.7"_ tire, folks. Which makes it, actually, not a "29er" tire at all - this sucker measures 30" in diameter.

Poetic justice for all the years I spent harassing WTB to make a 29" DH tire?

Wednesday, January 26, 2011

I hate you, Mike


While I'm riding the trainer and shivering the shop, my loyal friends are busy having fun in the sun - and rubbing it in my face. Pfeh. At least I can always call up Hassan to hear about the 15 foot high snowdrifts in Northampton.

Friday, January 21, 2011

Weekend recipe: Thai Pizza

I swear this is good. Seriously. It sounds bizarre, but it is awesome.

Walt's Thai Veggie Pizza

First up, you'll need some pizza dough. Buy some, or make it from my recipe from a few years ago. I like to make a very thin crust, so you can cut the dough recipe in half if you want.

Next up, quarter some brussels sprouts, cut up some broccoli into smallish chunks, and steam them both (together) for 7 minutes. You can cook them another way if you'd prefer, of course.

Chop up an onion and fry it in a quarter stick of butter (2 tbsp) until it's getting nice and transparent, then add 1 tbsp of sugar, turn up the heat, and cook until it's browned a tiny bit.

Chop up some seitan or tofu (about 1 lb) into small pieces.

Now make some sauce, by mixing:
1/2c peanut butter (I used the cheap Kroger stuff)
1 tbsp soy sauce
3 tbsp tamarind or tamarind/date (what I used) sauce
1 tbsp hot chili sauce (I used Sriracha)
1 tbsp sugar
1/2 tsp curry powder
3 cloves garlic, minced/crushed
1 tsp sesame oil
1/4 tsp powdered ginger

Prebake the dough for 5 minutes or so at 450, then spread on the sauce and all the toppings and bake for another 10 minutes or so (pry the crust up and look to see if it's getting browned).

You can of course top with anything you want. I just happen to like Brussels sprouts.

Thursday, January 20, 2011

In which I rack my brain for something interesting to say

Dean wrote (regarding his new frame) "If you have anything interesting about it to post on your site my kids will get a kick out of it. We’re having the final fight over the logo tonight. My youngest, Cara, is all about the Monocle."

I spent all morning thinking about it (ok, not really, but I did think about it at least once) and unfortunately, I got nothin'.

It doesn't have any direct mounts, tapered anything, through axles (though the Fox fork will that's going on it), s-bendy stays, odd size seatpost, weird sized wheels or clearance for gigantic tires, couplers, rear suspension, or even sliding dropouts.


Dean and his progeny picked the Waltworks team blue, which is probably the most popular color (or a close second to the Johnny Cash black), so not even that is unusual.

The best I can come up with is that there's an extra set of water bottle bosses under the downtube, and that it's got an unusually long head tube, because Dean (shaped almost exactly like me) has huge long legs and will be sitting up really high. It's pretty much exactly what I'd build myself for a long-ride/race hardtail for riding in Colorado.

Oh, and it has a chain hanger.

Is it unique? Of course, every bike I build is. Is is going to set the interwebs ablaze with controversy? No.

The inescapable conclusion, Dean, is that your bike is boring. If you want to be famous on MTBR and/or impress your kids, you'll have to try harder next time.

Wednesday, January 19, 2011

Smoking deal...

As some of you know, Edge composites had to change it's name to Enve, because of some sort of European trademark snafu. Actually, that may be irrelevant - I'm not sure that has anything to do with me getting a good deal on a few of their 2010 forks (with the old graphics).

Long story short, I have a few Edge 1.0 and 2.0 forks in stock. Here's the story - you can get one of these fancy forks for cheap, cheap, cheap, if you order a road bike (a complete bike, that is) from me (and don't worry, Steve and Minh, you guys get first dibs). The 1.0s are bare carbon (no logos) and the 2.0s have a low-gloss finish and "Edge" logo (see the pictures).

Any component group you want, any color you want, etc, etc. You pick the parts, I design and build the frame, and you get an Edge 1.0 for $225, or an Edge 2.0 (better for bigger folks, as it's 75g beefier) for $200. I believe they retail for something like $700 and $500, respectively.

The forks are NOT available for individual sale, sorry. Limited (very limited) quantities available, first come first serve (meaning, you gotta have a deposit down to lock one in), blah blah blah. Drop me a line if you have questions.

Dave Bohm in the news

All-around good dude and badass framebuilder Dave Bohm of Bohemian Cycles made the news.

I had no idea that Rep. Giffords is a cyclist (it is semi-implied that she's a mountain biker?) Very cool that someone in DC bike commutes - let's hope she gets to do it many more times in the future.

Edit: Pics of Gabbie's bike here. Thanks for the tip, Margo!

Tuesday, January 18, 2011

200# of steel...

I found a couple of these old steel carts on Craigslist and bought 'em for a song - planning to make some shelves for them and use them for extra storage (I need it badly) in the shop.

They must each weigh 200# - I could barely unload them from the truck, and I'm not a complete sissy. Once they're together and on their wheels, they move suprisingly easily - which isn't too surprising, given that they were built to be filled with cases of soda (how they got from the Pepsi distributor to me, I have no idea) and rolled around a warehouse.

Also, a few people asked about the fork going on Mike's snow bike, and so I took a quick picture. Ginormous tire clearance, rack mounts, disc only, etc. Nothing super exciting - but it should be good for it's intended purpose. Last winter I built about a billion of these on contract for a small company (well, ok, maybe 40 or 50) and building this one made me flash back, just a bit, to the monotony, since it's pretty similar.

Monday, January 17, 2011

Fat Bike for Mike


This is Mike's second WW frame - he lives in VT, and while a standard 29er works great some of the time, he wanted a bike for when it's snowed in. Snowmobile trails, XC ski trails, frozen gravel roads, and the occasional frozen stream descent (yes, that's what he says he's going to do. Sounds nuts to me).

Hence the Fatbike. 110mm of tire clearance in the rear, equally huge fork clearance, rack mounts everywhere, a bazillion housing guides for full-length everything, and a direct mount front derailleur.

I did a new style of direct mount for this bike - used a Paragon unit, slipped/brazed into a piece of 1 1/4 x .058 to get the proper standoff from the seat tube with the 100mm bottom bracket shell. Should be super solid and reliable, and solves the annoying problem of finding a front derailleur that will work with the wide shell/fat tire combo.


Anyway, long story short, the only snow I could find to pose it in was the rapidly decaying pile of slush at the end of the driveway. Mike has selected some horrible orange color, I believe, so he'll be plenty visible out on the trails.

Saturday, January 15, 2011

Saturday rant!

Click on over to Dirt Rag and read their, um, I'm not sure what it is... "article" (? advertisement?) about the all-new Airborne bikes.

Now, we all know Dirt Rag has slowly spiraled down the overcommercialized drain on the way to becoming a clone of Mountain Bike Action or Bicycling. That's hard to watch, but on the plus side, there are a lot of better ways to spend your time these days if you're bored and want to read about bikes.

Still, I was pretty astounded by this quote:
"To create their latest models they examined benchmark models from major manufactuers, crafted a similar package and undercut the price by 20-30 percent."

So, let me get this straight: the company admits that they have zero interest in bringing something new or interesting to market. They imply that they've simply skipped any design work and copied other stuff already on the market. And their business plan is simply to be cheap.

I am not surprised by the way the company is being set up - the "just grab some generic $30 Chinese frame and throw parts on" system is standard for a lot of bike companies these days. I am fairly shocked (confused? impressed?) that they can openly say so without any marketing talk about their sweet geometry, awesome materials, whatever.

So, in a way, I'm a fan. I mean, they're not making up a bunch of gibberish to justify what they're doing - they're just saying, "Look, you cheap bastards, we'll tell it to you straight. We don't know or care much about bikes, but we saw an opportunity to make the same old crap, but even cheaper than before."

Brutal, total honesty. It's refreshing, even as what they're actually doing makes me throw up a little bit in the back of my mouth.

Friday, January 14, 2011

Back... kinda

I tried to work yesterday, and spent 2 hours making some sweet s-bend seatstays for Barry's bike... that were 1" too short. Nice work.

Discretion being the better part of valor, I took my sick butt back inside and napped. Today was better (only somewhat dizzy) and I got a little work done, and I'm thinking I should be able to get some stuff done this weekend as well. Hopefully back on track!

Anyway, that's a pretty boring post, I guess. Too bad, I'll try to come up with something entertaining for next week. Or maybe a recipe, just to upset all the bike-nerds.

Wednesday, January 12, 2011

Sick day, and Blair's new frame

I have contracted some variety of Creeping Crud and will be doing mostly computer work today, just FYI. Hopefully it will pass quickly. I'm not all that bummed, since it's like 10 degrees out, but I'm missing my track session with Nowork too.

Also, here's Blair's new frame. He's a strong early contender for the 2011 Kitchen Sink award, given to any bike with a ridiculous number of features. In this case: Drop bar 29er/monstercross configuration (1 point), direct mount front derailleur (1 point), full length cable housing for all 3 cables (1 point), S&S couplers (1 point), Paragon sliders with derailleur hanger (1 point), and rack mounts (1 point) for a grand total of 5.

That will be hard to beat, folks. He'd need a tapered steerer fork, integrated steering damper mount, guides for a Joplin, rear maxle, and multiple bottle openers to *really* guarantee victory, but this is a pretty decent effort.

Tuesday, January 11, 2011

From Luis


A great shot of his new FS 29er. Thanks, dude!

Monday, January 10, 2011

T-shirts/Socks back online

Jeff at Alchemist is going to be handling all my clothing sales - I was just spending too much time working on shipping/packing, and it was cutting into my usual slothly beer-drinking and daytime TV.

So if you want the T-shirt and socks package, click away.

We will also be offering jerseys and shorts (as well as package deals for everything) later in the springtime.

Note that if you're getting a frame/fork/whatever from me, you can save yourself the shipping cost by just getting these items directly through me and having them ship at the same time. If not, please go through Alchemist.

Yao MIng Part 2 - Steve Chimes In

My good friend, studly Crested Butte local, and fellow frame builder Steve (who also builds a lot of wheels for me) inexplicably bothers to read the blog and was excited about the Yao Ming post - so he decided to do a *proper* design for the big fella.

First, here's the print:


And here's what Steve has to say about it:
I was reading your blog the other day and saw the Yao Ming post and you were so right! That bike was down right dangerous and Gunnar was smiling about it. I know there arent that many people in the world taller than 6'10" but clearly none of them are riding bikes. Talk about a frame building niche. So when I saw your post I just wondered to myself...could Yao Ming at 7 feet+ tall make a 36er wheel look small?

Combining this curiosity with my frame building partner telling me how good Rattle Cad is (another free bike design program), I decided to kill two birds with one stone so to speak. It turns out that Rattle Cad really has come a long way since it was released as open source code. When it was first released it made nice pictures but was useless for frame building. There are still a few things BG101 does that I find useful that Rattle Cad doesnt but it is just a matter of time (toe overlap plot, drivetrain plot, general printing is terrible, and lack of BB junction (three tubes intersecting) miter template.

As far as the design of the Yao Ming 36er goes, I didnt get too deep. I located the three contact points in space like I said in the first email. I gave him 225mm cranks (arbitrary number) and compensated the BB height for equivalent pedal/rock clearance as my hardtail. I messed around with the head tube angle and fork offset to get (maybe?) toe clearance for a size 25? shoe (about 200mm). I also shot for a trail number between 70-80mm because I thought that is what other 36er builders did. I included a suspension corrected fork (100mm) because, hey, you never know.

The tubing selection and chainstay length were just picked by eye. I tried a 2.5 inch down tube as you suggested but it just looked too fat (aluminum). So I matched it to the oversized headtube at 44mm. In the end I think Yao would approve. He is right at the cusp of making a 36er look too small, which is saying something, but I bet it would be the best riding adult bike he has ever owned.

See? Not very scientific but there it is.


Edit: here's a version with water bottles (the big kind) for perspective. From Steve:

Walt,
Im sending another version of the bike with water bottles this time to give some perspective on how big this bike is...they look like Barbie water bottles. Also, I contradicted myself, the down tube is 2". And Rattle Cad only displays 175mm cranks in this type of view. So those arent really shown correctly but the overlap I mentioned is right.



Edit 2: For those who are interested, RattleCAD can be downloaded for free here. It will run on basically any Windows machine or Mac running Parallels/virtual Windows.

Sunday, January 09, 2011

Anyone need a ringer?

Team Waltworks could not get it's **** together in time to register for 24 hours of Old Pueblo. Doh.

But I'd still like to race. Need a rider for your team? I'm fast enough to race with any team at the race and not humiliate myself, have all my own lights and crap, and am mostly regarded as a pretty fun guy and not a jerk. I'm happy to race with you if you're motivated to get on a podium, and I'm happy to race with you if you want to ride hard wearing a costume and drink and party in between.

I would probably be most interested in being on a 4 or 5 person team, and I would of course pay my own entry fee and such.

Got a spot? Let me know.

Friday, January 07, 2011

Forkacopia


Wow, those colors look awful in this picture. I saw these three forks sitting in the finished-forks area (ie, leaned against the wall out of the way) and thought it was a funny contrast - small tire clearance track/fixie fork with no brake mount, snow bike fork with 110mm of tire clearance, and the 15QR fork I built for Ian. Every one totally weird, in a different way.

Thursday, January 06, 2011

Trying new things

I often run into the stereotype that all steel framebuilders (or all custom framebuilders period) are wool-shirt wearing, bearded grouches who only build lugged randoneur frames.

There is of course a smidge of truth to this, mostly because doing what you know is quick and easy. For example, I built a pretty conventional 29er SS frame for Mike C recently (it'll go to powder today or tomorrow) - I knew exactly what parts I would use, had them all in stock, and knew exactly how to do every operation needed to take the frame from a pile of tubes to a complete bike.

On the other hand, I (yesterday) built a fork for Ian that uses a 15mm quick-release through axle. This is something that I had never done before, but I felt it was appropriate for his use, not to mention the fact that these axles are becoming more and more common for XC bikes, and if I want to keep building forks for people, I'm going to have to figure them out eventually. Of course, the bearded grouch builder response would be "there's nothing wrong with a 9mm quick release"

Long story short, the fork (usually about 1/4 of the work of a frame, comparatively) took at least as long as Mike's whole frame.
-I had to make the dropouts. I *should* have ordered in some 3/4"x.120" 4130 and put it on the lathe, then tapped the other side to make the threaded dropout. Instead, I made the dropout in 2 pieces - one piece of 4130 turned out to 15mm (the slip fit) and one M14x1.5 nut which I turned down to match the OD on the lathe. Talk about a dumb way (from a time/effort perspective) to do things...
-I had to make adapters to attach things to my fixtures. The 15mm axle won't fit in my fork fixture, so I had to make a dummy axle, as well as an adapter to fit my disc tab fixture to *that*. And all of them had to be to pretty decent tolerances to make sure things lined up well, so I couldn't just slap things into the lathe and blaze away.
-After I welded in the dropouts, I realized that I needed to chase the threads - so off to the hardware store again for a ($28! Ouch!) M14x1.5 tap.

I'm fairly happy with the results, though, and the next time around, all the things I learned should make it go much quicker. There will be an upcharge ($75) for these setups, until someone starts making a plug/play dropout for them that I can just weld in (hear that, Mark?)

Wednesday, January 05, 2011

A great lineup - and a terrible photo

Not pictured is Bob's Tiemeyer. If you can't make out the lettering due to the crappy Iphone photo, that's a Primus Mootry, Zinn, Waltworks, Waltworks. Every bike on the track custom and handmade within 30 miles. Sweet!

Edit: I just remembered - a fellow on a Giant showed up at some point, took half a lap, and ate it on the banking (he was ok, just a little shaken up, and he was back out there 10 minutes later). Big-brand bikes = bad karma?